92 Sierra SAS frame off

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92Sierra

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Sep 12, 2011
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Updates:
more new parts; walbro 255 fuel pump, ss exhaust collectors and clamps. sway bar bushings
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frame is back with crossmember and body mounts fully welded in along with new rear mounts
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Fuel tank all cleaned up and ready for paint. also installed the new sending unit and walbro 255 pump.
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Fenders and inners cleaned up for some paint.
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rocker guarded the arch part of the fenders
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Engine ready to be removed finally
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Engine transplanted
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You can see here the engine is offset a little, also the exhaust problem i'll probably have with the passenger side header at the collector.
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Installed the new pilot bushing, release bearing and reinstalled the clutch.
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Trans bolted up, Tcase is in too (no pic yet) so I could get measurements for driveshafts to order them Monday.
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92Sierra

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Have a few more things done or started:
front and rear driveshaft, Flowmaster 2.5" SS exhaust kit ordered and ordering bilstein 5125's on Monday.
brake flex lines installed and started running front and rear hard lines
fuel tank, fenders, etc. painted with the new HVLP gun.
Power steering is all bolted up and plumbed from my other truck.
Tcase is clocked, bolted up and sealed. Might need a new transmission crossmember made unless I can run the stock one under the frame with some spacers. I still want to rig up some kind of skid plate for the tcase though.
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92Sierra

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Canada
Fuel tank is in, lines are plumbed except the return line at the TBI. Warning for anyone doing this fuel line set up the return line is aiming straight towards the EGR diaphragm with or without a tbi spacer. I ordered a 120 degree -06AN fitting to correct this.
All the lines are clamped on with insulated clamps and ss hardware.
Think i'm going to be able to use the stock sway bar that I have installed with new greaseable bushings with quick disconnects.
Trans crossmember is in, hopefully the trans and tcase clear the bottom of the cab.
Picking up Tom Woods front driveshaft, Flowmaster UFit ss 2.5" exhaust kit and bilstein 5125 shocks this Tuesday or Wednesday. Going to start fitting the exhaust so I can get it TIG welded.
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Swims350

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with all that shiney new stuff and it looking so good no way can you leave that motor ugly LOL.
 

96-1500

Bluenoser
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I can't get over how some people make this stuff look so f***ing easy haha. Nice work, keep 'er up.
 
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