as for fab work to be done still
if you look at this picture
You must be registered for see images attach
there are two screws that hold the stainless to the stock brackets. If I add a slider on the bottom of those it will A. stick out from the bottom and will be clearly visable from the side of the truck and B. cover those screws so that I cant pull the stainless off any more.
this picture:
You must be registered for see images attach
shows how I left the square tubing open. I left it like that on both ends. The one end I need room to get a wrench in and the other end is because with one end open it will collect dirt and salt and I need to be able to wash it out.
It also shows one of the screws and the ends of the brackets. I would like to stay as hidden as possible, and that is already sticking out. That is only 1/8 galvanized though so if I clean it up and weld some flat bar in there, it wont be all that strong.
You must be registered for see images attach
if you look on the end you can see how it curves up in a sort of rounded manner to hold the bar better. I had thought about running some thicker flat bar (maybe a 1/4" thick 2" wide) to the bottom and then rolling the edge to match that curve. That would be "holy ****" strong, but it would make bolting the bars in place a new challenge as the holes would be covered. I hate welding galvanized to mild, and pretty mush refuse to weld it to stainless. Its just asking to have rot.