Mechanical temp gauge False overheating

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

GmTard89

Newbie
Joined
Jan 1, 2023
Messages
18
Reaction score
14
Location
SE PA
So my 94 k2500 5.7 i bought last year came with the coolant temp gauge deleted and a mechanical gauge mounted on the A pillar. After new motor installed and first startup and test it was shut down multiple times for overheating 230 240 250ish . Turned out it's not over heating it will go from cold to 260 + rolls over to the gauge's 100 mark then thermostat opens and it drops to 195 again . infrared shows normal intake and fluid temps so i believe gauge mounted on the drivers side head just gets hot in the coolant passage before tstat opens is this normal for other mechanical temp gauges or the head to get that warm before t stat opens ?
 

Schurkey

Supporting Member
Supporting Member
Joined
Jan 14, 2018
Messages
11,225
Reaction score
14,202
Location
The Seasonally Frozen Wastelands
I've heard for many years that temp sensors mounted in the head will run 10--20 degrees F. higher than temp sensors mounted in the intake manifold cooant crossover passage.

Kinda guessing that your mechanical temp gauge is picking up even more exhaust heat than an electric sending unit would.
 

GmTard89

Newbie
Joined
Jan 1, 2023
Messages
18
Reaction score
14
Location
SE PA
it is exposed a little more than a stocker and I have long tube headers . little more concerned about the high temp before t state opens and it goes to 195 when open but yeah heat creep probably
 

PlayingWithTBI

2022 Truck of the Year
Supporting Member
Joined
Jan 3, 2019
Messages
9,706
Reaction score
15,099
Location
Tonopah, AZ
After new motor installed and first startup and test it was shut down multiple times for overheating 230 240 250ish . Turned out it's not over heating it will go from cold to 260 + rolls over to the gauge's 100 mark then thermostat opens and it drops to 195 again
Tell us some more about your new motor. Is it a TBI block with TBI heads, or is it a TBI block with Vortec style heads, or is it a Vortec block with TBI heads?
 

GmTard89

Newbie
Joined
Jan 1, 2023
Messages
18
Reaction score
14
Location
SE PA
It sounds like you're not getting enough bypass when the T-Stat is closed. The TBI water pump and block has that bypass. Is you heater core still hooked up and free flowing?
Hooked up free flowing idk I might bypass it to test
 

Schurkey

Supporting Member
Supporting Member
Joined
Jan 14, 2018
Messages
11,225
Reaction score
14,202
Location
The Seasonally Frozen Wastelands
"I" would grab two feet of aluminum foil, fold it over a several times, and form a multi-layer aluminum cylinder three+ inches high and about an inch-and-a-half in diameter, a temporary heat-shield around the outside of the temperature probe and adapter that fits all the way down to that cylinder head, with an insulating air-gap to the capillary tube if not to the entire housing of the sensing bulb.

If the temp gauge doesn't go up as high as it used to, and the aftermarket gauge tracks the temperature somewhat closely to the ECM sensor in the manifold, you know the sensing bulb and capillary tube is picking up radiant heat from the exhaust, and it has little or nothing to do with coolant bypass. It probably will read higher than the ECM temp sensor in the intake--that's not unusual.
 

GmTard89

Newbie
Joined
Jan 1, 2023
Messages
18
Reaction score
14
Location
SE PA
so I did both bypass the heater core and wrapped the sensor with silicone and no change. temps still normal at intake. its only on warm up it spikes . idk i'm starting to want the oem hooked up and and drill and tap intake for this mechanical . but my only concern is would a oem sensor show the same issue if there is one ?
 

95 Tahoe

OBS Enthusiast
Joined
May 13, 2023
Messages
87
Reaction score
69
Location
Louisiana
I have a temperature probe in the passenger side head since my dash gauge always reads low. It did the same thing on me. It would read up to 250F before the thermostat opened at 195. I went to a 185 thermostat and drilled (2) 1/8 holes in it it to allow some circulation. Now it hits about 210 before the thermostat opens. I really don't think it was ever a problem but it was scaring me with a $2000 rebuild I just dropped in.
 
Top