so this weeks update:
i have found a replacement seat-belt, thanks to addicted2bass. thanks again.
for tonight, i worked on my headliner and roof sound deadening. i did not take any pictures of the roof after the deadening, as i was running out of daylight pretty quick.
but i took enough of the upholstery job to make a how to. if its worthwhile, ill copy and paste it over to a how-to somewhere.
step by step, with pictures for most of it.
1. remove headliner. to do this, gut the interior. pretty much everything above the floor covering has to come out. i did leave the drivers side seat in, but came to regret that decision. it takes an act of god and congress to get the backer board out of the passengers side, even with no seat. i still so not know the miracle of geometry that allowed it to com out and go in at the factory, but for me i had to twist and turn it in a bunch of planes to get it out the door.
2. this is probably what you will be starting with. what is left of the foam is very loose, and the backer board is showing minor signs of damage.
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3. weapon of choice for getting the majority of the loose crap off is a stiff bristled concrete brush.
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4. this is what you should be looking at after some minor scrubbing with the aforementioned brush.
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5. once you get it all knocked off, you will notice dust clinging all over the backer board
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7. and quite a pile on your concrete.
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8. i use an air compressor to blow all the dust and stuff off of my backer boards.
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9. next we lay out our material. i put the backer board on a piece of plywood supported by sawhorses. makes life much easier when you have a hard surface to work on at a comfortable height. make sure to line everything up now, and make sure you're happy with the way it fits on the board.
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10. grab your adhesive. i prefer the BIG cans, as you always need more than the little cans have in em. i also use the adhesive designed for the heavy materials, as i find it to stick the lighter stuff better.
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11. work from the middle of the headliner out. fold the material over about halfway, and apply your adhesive. FOLLOW THE DIRECTIONS ON THE CAN.
work that side down, then go around to the other side. repeat.
12. once the adhesive is set, trim off the excess to about 2 inches past the end of your backer board and flip the whole thing over.
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13. apply adhesive to the topside around the perimeter of the backer board, and work your 2 inch overlap to the adhesive. this helps to keep things from sagging and fraying. i also prefer to run a line of duct tape around the very edge as well. always done it, and never had a headliner fall on me.
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14. on my truck, i had the plastic Velcro roof pieces break upon disassembly. so for a repair/replacement, i use some self adhesive Velcro stuff from Lowe's. just stuck it to the roof after a good scrubbing with paint thinner.
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mostly finished product.
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hope that helps some folks out. it only took me about 4 hours tonight all told, but i already had the extended cab parts stripped out.
Michael