Got home late!
I really should have a build thread on my trucks. Then I could just post the link instead of having to dig these pix up every time someone wants to see 'em!
This started out as a r.r. axle bearing replacement. We kinda got carried away!
Ended up doing a gear change from the 3.42's to 3.73's, ditching the Gov-lok for an Eaton, relocating the upper shock mounts, welding new spring perches, plus fabbing custom notches in the frame & the box cross member.
Removing all the old mounts.
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Urethane spring bushings. All new hardware & bolts.
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New spring perches.
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Inside of the frame notch. When the box next comes off, I'm going to continue the boxing of the frame from the rear cab mounts to the last mount for the box.
Notice where the shock tower is located. This is the stock position.
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Moved the shock tower. This is because @ 4/6, the shocks become too laid out to work properly. My truck's @ 4/7, so those angles were even worse. The hole that we used was pre-existing.
When we were doing the measuring, we found that the factory distances of the towers from the rear end housing are not the same. We corrected that and evened them up.
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The other side.
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Welded in the shock extenders.
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Painted.
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Mark, The Mad Fabricator, working on the spring perches.
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Custom sway bar mounts. For the next round, gonna change out the shells for ones with grease zerks. Urethane + no lube = squeaky-squeaky!
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All back together.
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Notice the relocated brake line frame mount, & the improved shock angle.
We removed the overload spring & added a new lower spring. This gave the extra inch to achieve the 7" rear drop.
This was WRONG! The rear doesn't have any progressive compression anymore & now has a tendency to pogo when pushed hard in the corners.
So, to correct this, the overload is going back in & I'll use a drop shackle set @ 1" to maintain that 7" drop.
Plus I'll have to mess with shims (again!) to get the pinion angle right. Won't need much of one though. Probably just a 1 degree.
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Custom sway bar mounts. Based on the original after-market sway bar design which just has a bolt attaching the bar to one side of the mount. Seems to work alright, but in the next round of fabrication I think I'll make up one that that goes on both sides of the upright. This design that's on the truck now looks like it may have a tendency to bind as the suspension compresses & is hit with side loads in the twisties.
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Hope this helps you out & gives you an idea or 2 for your truck.