So I picked a shop not too far from the house that has an old school approach (place does a lot of work on classics/customs - when I was there they had a 55-56 Chevy pickup, 69 Chevelle, and a 69-70 Nova in the bays - nice!) and the alignment guy spent 2 hrs checking, tweaking, and test-driving. Found lots of problems. I expected some of them, but not all.
1. Driver side tie rods have the expected gap between them in the sleeve, but passenger side are nearly touching. Speaks to possible replacement of steering gear/pitman arm/etc. in the past and maybe not clocked correctly, but, everything under there looks original. Also, tie rods were stuck like crazy and took getting animal with them to adjust.
2. Lower control arm bushings are shot. I didn't get a good look at them when I was doing the front drop, but when it's up on the alignment rack, being able to stand under the truck in the pit gets you a much clearer view of them, you can see they're off-center from the bolt due to wear.
3. Passenger brake caliper is sticking. I probably didn't notice because the toe was so bad the truck didn't know which way to go, but now that it's set, it pulls side to side during braking. When he returned from 2nd test drive he raised it back up on the rack and I could tell very plainly trying to spin the tire that it had a lot of resistance. Hoses on both sides are new, so looks like calipers, pads, and rotors are in my near future.
They didn't charge me much considering he spent 2 hrs on it, because most of what he did was set the toe, and camber on driver side. I'll be going back to them once I replace everything because they do seem to know what they're doing and care about it being right.
Took the opportunity of already being out and about and sweaty (nearly 100F day in a broken-A/C, missing headliner truck) to go pick up some equipment for work and deliver it to our shop.
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Impressions upon freeway driving the truck for the first time since the drop. The rear feels like it compresses too easily, and bottomed out pretty harshly a couple times on some bad spots of road (we have plenty of that here) - has me wondering if I really shoulda pulled that bottom leaf. I know it's not normally in contact but the tiny bit of clearance it adds maybe/maybe not makes a difference? The bump stops are awful tall considering they were supplied with the flip kit; they're much taller than the button-style ones supplied with the 2500 kit I used on the black '94.
I didn't have anything of significance in the bed for weight, just half a dozen aluminum dolly axles, maybe less than 200lbs total.
Truck still has a whole bunch of issues to iron out. Get a beater, I said.. it'll be fun, I said..
Richard