I was wondering what years 12v Cummins motors would be best to use in a swap for my 85 k10... I know the year isn't relevant to our forum but the concept would still apply. I want to find a good Cummins I can rebuild and juice up a bit. As well, I want to use a 4 plus granny gear style standard transmission I think... what would be my best option for that? What transfer case should I use? Can I use Chevy axles for this swap? Aside from new engine mounts, what else would I need? Any information would be great!
The 91.5-93 engines are VE pump and stone cold reliable and get excellent mileage plus they are fairly cheap to acquire
The 94-98 engines are P-Pump, are also very reliable and are much easlier to build power than the VE pump.
You might want to look into running a NV4500 which is a 5 speed with granny low and overdrive. Since some Dodge trucks came with them, the adapters are easier to find. The overdrive would be nice because Cummins like to run 1900-2100.
Transmission you can use the Dodge one (although the front output will be on the wrong side) or you can adapt it to a GM NP208 or whatever you like.
Chevy Axles are fine although you have 1/2 ton axles so don't expect to pull a 10k trailer or anything and if you juice it up too much expect those axles to explode in glorious fashion if you drive it hard. 3/4-1 ton axles might be necessary if that is the case.
Check
www.4btswaps.com - lots of great info and a ton of people doing the same swap you are discussing.