Starter bolt holes

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dj_97

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Got a 97 2500 5.7 4x4. The motor I put in it apparently the previous owner broke BOTH of the starter mounting holes. The block is busted in the corner of each hole. The starter doesn’t want to engage correctly and I believe it just completely ate my flex plate. Any ideas without having to weld it or something along those lines? Where the truck currently is there is no power no cover no welder nothing remotely close and planned to have it driving this weekend but now seems more like next month or something along those lines. Tired of fooling with it. Any help is appreciated.
 

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Frank Enstein

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That's fine but the straight across bolt holes have to be intact and I thought yours were damaged. If the block's intact I would use a regular permanent magnet reduction starter. The links I sent are for damaged or broken blocks.
 

dj_97

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Here’s what I’m thinking. Drill the outter hole all the way thru, tap it, get a longer bolt with a nut, and do it that way. Thoughts?? I’m having to wrap it up on a budget so this would probably be a temporary fix for now!
 

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smdk2500

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I would be afraid of drilling the out hole all the way through. There isn't a whole lot of meat there. If you break that completely off I don't know how you could ever repair it again. And with what looks like only roughly half the material there then normal I would be very leery of doing it.
 

Frank Enstein

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Here’s what I’m thinking. Drill the outter hole all the way thru, tap it, get a longer bolt with a nut, and do it that way. Thoughts?? I’m having to wrap it up on a budget so this would probably be a temporary fix for now!
It's risky but you could. There are some 3 bolt starters that would spread the load but they're pricy.
https://www.summitracing.com/parts/sum-820323-os for example.

Remember, a Chevy starter will try to break the starter bolts every time you hit the key due to the passenger side mounting location.
The plate and other starter can be installed by splitting the trans from the engine by using really long bolts (7") in the bottom 2 holes allowing you to slip the starter plate mostly in place and retain the bellhousing to block alignment.

When it's close take out 1 bolt and put it through the plate into the block then do the other one.

If you decide to drill the block the 3 bolt starter can be used as a drill guide. put a piece of 3/8" hard fuel line into the starter and put the 5/16" drill bit inside it. That will help to keep it aligned for drilling and you can then tap it the same way using the starter hole as a guide.

If you completely ****** it up you can fall back on the plate.

Good Luck!
 
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