Nv4500 swap

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jman2

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Does anyone know the diameter of the hole for the clutch master cylinder in a 1996 k1500?
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offroadtahoe

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4:50 for visual and 1" 3/8 for the center hole 23/64 for the bolts
 

jman2

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I will have to research to see if they make that master cylinder in the newer style
 

someotherguy

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If you look at what I wrote on the picture (that's my pic) you'll see there's not one hole. There are two. You won't cut that effectively with a hole saw, or anything else. The two different sized holes were stamped out of those sheetmetal panels before they were bonded.

I took the old (smaller) master cylinder hole on a '94 and just kept enlarging it until I was able to get the master cylinder to clock into the bracket, then shimmed it tight with some plastic-y gasket I'd found in my bolt bin.

Richard
 

jman2

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What technique did you use to enlarge the second hole? Did you have the clutch pedal installed while you made it bigger?
 
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