The screen attached on the downstream side of the evaporator everyone is referring to serves one purpose. It helps collect condensation created on the evaporator core in the AC mode and then it runs out the condensation drain for the whole box. Nothing more, nothing less. Believe me I wish there had been a provision for a pre filter before the blower motor to help keep everything from pollen to pine needles out of the air box.
I have good success using the no rinse foam condenser coil cleaners on the evaporator. They are designed to be non corrosive unlike some household cleaners, either too alkali or acidic. Either one can harm the aluminum of the evaporator and or heater core. One product I've used, Lubegard 96030 Kool-it Evaporator and Heater Foam Cleaner, or FJC 5914 Foaming Evaporator Cleaner - 16oz have small diameter spray hoses attached to the can. That makes it easier to direct the foam onto the evaporator core surface in the confined space. Here is another way to use that hose on the can. While you have the box open and the blower motor out you can carefully drill a small hole in the plastic part of the heater/evap box just upstream of the evaporator core. Make sure you already have a rubber plug so you drill the right size hole. This enables you to apply the foam into the evaporator core without any disassembly. You will the also be able to run the small hose in the foam can up the condensation drain to discharge the foam although this is not as precise as the first method. Either way once you have sprayed the foam give it time to stop dripping from the drain then run the AC on Max speed and recirc mode. This creates additional condensation on the evaporator to rinse it. None of this is a substitute for taking out the blower motor and inspecting the surface of the evaporator core and removing anything from leaves, locusts, and anything else that is dead in there. This whole process is also useful to make sure that your condensation drain is not clogged and you don't get soaked carpets later on.
Dont tell my wife but my old water pic o max works great at rinsing the surface of the evaporator core while you have it open.
Long winded but this has helped me never have to replace the heater or evaporator core on a 97 K1500 and it blows as hot and cold as I need it to.
I have good success using the no rinse foam condenser coil cleaners on the evaporator. They are designed to be non corrosive unlike some household cleaners, either too alkali or acidic. Either one can harm the aluminum of the evaporator and or heater core. One product I've used, Lubegard 96030 Kool-it Evaporator and Heater Foam Cleaner, or FJC 5914 Foaming Evaporator Cleaner - 16oz have small diameter spray hoses attached to the can. That makes it easier to direct the foam onto the evaporator core surface in the confined space. Here is another way to use that hose on the can. While you have the box open and the blower motor out you can carefully drill a small hole in the plastic part of the heater/evap box just upstream of the evaporator core. Make sure you already have a rubber plug so you drill the right size hole. This enables you to apply the foam into the evaporator core without any disassembly. You will the also be able to run the small hose in the foam can up the condensation drain to discharge the foam although this is not as precise as the first method. Either way once you have sprayed the foam give it time to stop dripping from the drain then run the AC on Max speed and recirc mode. This creates additional condensation on the evaporator to rinse it. None of this is a substitute for taking out the blower motor and inspecting the surface of the evaporator core and removing anything from leaves, locusts, and anything else that is dead in there. This whole process is also useful to make sure that your condensation drain is not clogged and you don't get soaked carpets later on.
Dont tell my wife but my old water pic o max works great at rinsing the surface of the evaporator core while you have it open.
Long winded but this has helped me never have to replace the heater or evaporator core on a 97 K1500 and it blows as hot and cold as I need it to.