started with a 90s ford v8 throttle body
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trimmed it up and covered the IAC
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welded some pipe and a flange to make a cut out. Dumped after the cats/downstream o2 sensors right before the muffler. The ford throttle body is a close fit, about 2 and 1/8" opening (2" exhaust). Only tricky part was the spacing. The outside width of the throttle body was 4.625" but the exhaust was 6.5" (if i remember correctly, might have been 6.25"). So you have to get the angles right so everything to line up decent. I wish i could have gotten it up higher. Oh well.
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Sounds awesome. Time to rig a window motor or something to it so I can open it from a switch.
http://www.youtube.com/watch?v=RsdLou19yCc
I think that noise is the alternator bearings going out, I picked up a ad244 145 amp alternator from the junkyard to replace it.