Kens1990K2500
One Piece At A Time
Erik, I am going to have my original windshield replaced, since it leaks and is badly scratched from a previous owner using wipers that went to bare metal.I had mine replaced about six months ago. Here's a picture of the gap on top. It's a little more than a nickel's width. Your installer needs to redo it, and I'd hold Safelite's feet to the fire. If they have to wrestle with him to redo it, he likely won't get any more work from them.
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My roof is rusty like yours, and I'm concerned the channel where the windshield goes will be rusty also. Was that true with your truck?
Years back, I had an old Volvo, and had the auto glass installer make two trips. First trip was removal only, and I did find a somewhat rusty channel, which I sanded, rust treated and painted. Once the bodywork was done, I called them back to install the new windshield on a clean channel.