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Anyone know of a tuner in the Chicago area that could work on my 7.4?
I'm pretty sure I've heard Blackbear mentioned a lot on the forums http://www.blackbearperformance.com/
I don't know if they're local to you, but they can tune via mail in.
As far as 'upgrades' I just ordered some new bosch fuel injectors for my 7.4. I'm hoping to have them installed this week and see if the truck feels any different - it'll hopefully start better when warm at least!
Make sure you replace the Fuel Pressure Regulator and the vacuum hose while you're in there. That is usually one of the main culprits in the Hot Start problem.