Perhaps a moderator can move this to the suspension/steering section instead of "Engine performance and maintenance".
So I have a 97 k1500. A few months ago I got 2 tie rod ends replaced 4 ball joints a Pittman and a idler arm by my shade tree mechanic. Made a huge difference but still had a noticeable amount of slack. I then took it to my professional mechanic to align it which he was able to. My shade tree said it was bc i needed a new steering box but my professional said I needed a new steering coupler. I have no clue what or where the coupler is. All I know is that I have almost zero slack from the steering wheel to the box but below the box I have slacK. What are y’all opinions???
IF (big IF) you don't have slack from steering wheel to box, but below the box you have slack, the rag joint isn't the problem. HOWEVER, I don't believe you. Maybe I'm arrogant.
Rag joint problems are epidemic on these trucks. Recheck the steering coupler/rag joint. Have a helper turn the steering wheel a few inches either direction, while you watch the rag joint. Probably have to remove the plastic shield over it to see the thing properly. If it's flexing instead of turning the input to the steering gear...there's at least part of your problem. Mine winds-up until the metal pieces catch each other--they're a kind of safety-system so that the truck will still steer when the rag joint gets sloppy.
I am in the process of eliminating the rag joint on my '88 by using a shaft that has a metal U-joint instead of the fabric/rubber "rag" joint. The shaft is specified for a C3500, they don't have air-bags.
Downside with the final few years of the GMT400--which seems to be related to air-bag use--is that the typical replacement shafts like I'm going to install, won't work on the 1995-newer steering column.
Yes, the steering box has adjustments. The only one folks ever screw with is the SECOND adjustment that needs to be performed, and if the other adjustment isn't correct, you can tighten the second one 'til the cows come home and you'll still have sloppy steering.
I presume that the remaining two tie rod ends are still decently tight, as are the wheel bearings.