*fixed* 1990 rear brake line confusion

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Ju1cE

Newbie
Joined
Jul 23, 2023
Messages
5
Reaction score
5
Location
Southern Ohio
*fixed - previous hack spliced 1/4 to 3/16 in the run to the rear. Will be replaced w full run of 1/4.

Hey GMT400 Forum,

I’m new to the platform and new to the platform but am not new to wrenching.

I just bought a 1990 K1500 Sport that had been hacked on by previous owner and questionable mechanics. I’m running new brake lines through the whole truck (replacing some poorly replaced lines) but am confused about the rear line. It comes out of the proportioning valve as 1/4 but the attached to the rear hose as a 3/16. I’m imagining something else had been in line before but is now missing since the last guy under here was a hack (pic below)

Guidance is appreciated!!

You must be registered for see images attach


Yes that’s a plumbing tee, adapters and cap screw and yes it leaked haha
 
Last edited:

Pinger

I'm Awesome
Joined
Mar 10, 2020
Messages
3,044
Reaction score
6,006
Location
Scotland.
Like you I'm replacing that brake line and had to ask here about fitting sizes. The consensus is that all GMT400s have a 1/4'' line from the front to the rear flexible hose (3/16'' across the axle).
The line is in three parts. Front section from ABS unit (in my case) to union at bottom of front bulkhead (firewall), second section from there to below rear seat doors (Suburban) and the final section from there to the flexible hose. All unions are 7/16'' 24 TPI with the exception of the nut at the very front (ABS unit) which is 1/2'' 20 TPI.
 

89RCLB

I'm Awesome...
Supporting Member
Joined
Feb 21, 2017
Messages
1,124
Reaction score
945
Location
Falcon, CO
This is the factory setup for the rear on my 1989 GMC K1500. 1/4" hard line transitions to flex hose, then 3/16" hard line to the wheel cylinders. I bought the 3/16" hard lines from Inline Tube. The flex hose came from Rock Auto.
 

Attachments

  • IMG_1438.JPG
    IMG_1438.JPG
    599.6 KB · Views: 36

mwilliams55555

I'm Awesome
Joined
Jul 3, 2023
Messages
135
Reaction score
142
Location
Indianapolis
Hey GMT400 Forum,

I’m new to the platform and new to the platform but am not new to wrenching.

I just bought a 1990 K1500 Sport that had been hacked on by previous owner and questionable mechanics. I’m running new brake lines through the whole truck (replacing some poorly replaced lines) but am confused about the rear line. It comes out of the proportioning valve as 1/4 but the attached to the rear hose as a 3/16. I’m imagining something else had been in line before but is now missing since the last guy under here was a hack (pic below)

Guidance is appreciated!!

You must be registered for see images attach


Yes that’s a plumbing tee, adapters and cap screw and yes it leaked haha
Sometimes you have to do what you can do to get home or to keep moving forward LoL, yes 1/4 line from front to rear junction rubber to rear end, 3/16 to wheel cylinders, I'm replacing the lines on my 99 suburban, bought rolls of line, double flare tools are really cheap and easy to use. Plus gives you the satisfaction of doing it yourself and extra money for gas to enjoy your work lol
 
Last edited:

Ju1cE

Newbie
Joined
Jul 23, 2023
Messages
5
Reaction score
5
Location
Southern Ohio
Thanks everyone!

No idea how this previous hack got a 3/16 line to attach to the original rubber hose but I just checked my new one and yes indeed it will be correct for the 1/4 line and proper tube nut. Guess I should have checked that first but really appreciate all the quick answers and guidance!

This old rig will be out on the dirt soon!

Happy motoring!
 

evilunclegrimace

Does not always play well with others
Joined
Sep 18, 2017
Messages
2,400
Reaction score
2,513
Location
pennsylvaina
Sometimes you have to do what you can do to get home or to keep moving forward LoL, yes 1/4 line from front to rear junction rubber to rear end, 3/16 to wheel cylinders, I'm replacing the lines on my 99 suburban, bought rolls of line, single flare tools are really cheap and easy to use. Plus gives you the satisfaction of doing it yourself and extra money for gas to enjoy your work lol
These lines are supposed to be double flared
 

Ju1cE

Newbie
Joined
Jul 23, 2023
Messages
5
Reaction score
5
Location
Southern Ohio
You must be registered for see images attach

This is what I used, don't have to worry about it rusting
I ran what I had left of NiCu and the ready in Ultrabend (pretty much all the same stuff) and borrowed my buddies Master Cool flaring set (gawd I love that tool)
 

Road Trip

Supporting Member
Supporting Member
Joined
Jul 8, 2023
Messages
1,118
Reaction score
3,187
Location
Syracuse, NY
When it comes to a decent double-flaring tool, the really cheap tools are
only good to test your patience. On the other hand, spending $$$ on a
pro shop setup is hard for me to justify on a 'price-per-use' basis.

Given this, if you are looking for a no-frills budget tool that has never
failed to work for me (especially with NiCopp) is the OTC 4503 Stinger.
(Amazon link here.) According to the sticker, made in Taiwan.

Doesn't feel cheap in the hand, gotten flawless results from it.

Don't delay -- get rid of the PO's hackery asap!

Safe travels --
 
Top