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More pages is the honest truth. My 2000 T400 is only four volumes. My 2005 T800 manual set is eleven.The only constant in FSM cover colors is only 2 or 3 consecutive years will be the same color. The other is every year there are more and more pages.
I have recovered pdf files (but not link) of the following two manuals published by GM Powertrain:Over the years I have collected a bunch of GM service literature.
Links to PDF Scans of service and STG manuals and a links to the Parts manuals. You'll need the FREE Adobe Acrobat reader to open these files. Get it directly from Adobe here {http://get.adobe.com/reader/}
If you're not interested in Adobe products there are several lightweight alternatives. wikipedia.org List_of_PDF_software
TechRepublic Review of five-lightweight-and-free-pdf-viewers/ an important fact they left out is... Foxit is Ad supported so factor that in.
Please Save these files on your local machine. Do not open in your web browser. The Mediafire PDF reader is not compatible with the Searchable PDF document type. The OCR text is visible along with the page image in the same space.
If you're good at loosing files Google "Void Tools Everything" and download direct from the developer. I've used this file search tool for years. It will find any misplaced file...
It looks like Mediafire has begun compressing PDF files as .gz GZIP archives. You can un-compress it with a universal file archive tool.
I use 7-ZIP because it opens darn near all archive formats, it's lightweight & fast, it's free, and so far it comes with no spyware or adware. http://www.7-zip.org.
These scans make a nice electronically searchable reference. But. I highly recommend buying used or even new paper copies. There's nothing like holding the book in your hands...
1988-2000 GMT400 CK Light Truck Service, "Unit Repair" or Overhaul, Wiring Manuals ETC.
- 1987
- 1987 GM RV Light Truck Wiring Manual with early release 1988 CK wiring diagrams
- .
- 1988
- 1988_GMT400_CK_Light_Duty_Truck_Service_Manual ** NEW 5/2016
- 1988_GMT400_CK_Light_Duty_Truck_Service_Manual_Supplement ** NEW 5/2016
- 1988_GMT400_CK_Light_Duty_Truck_Service_Manual_Electrical_Diagnosis_Supplement ** NEW 5/2016
- ST333-88 1988 Chevrolet Light Duty Truck Unit Repair Manual
- X8836_1988_GMC_Light_Duty_Truck_Fuel_and_Emissions_Including_Driveability
- 1988 GM RV ST CK P G M Light Truck Wiring Manual
- .
- 1989
- 1989_SB-8980_SERVICE_BULLETINS_AND_CAMPAIGNS ** NEW 5/2016
- X8937_1989_GMC_Light_Duty_Truck_Unit_Repair_Manual
- ST375-89_1989_GM_Light_Truck_CK_10-30_Service_Driveability_and_Emissions_Manual ** NEW 5/2016
- X8936_1989_GMC_Light_Duty_Truck_Fuel_and_Emissions_Including_Driveability
- 1989 ST-375-89-EDD GM CK Light Truck Wiring Manual *** New 5/2016
- .
- 1990
- 1990_GMC_CK_Light_Duty_Truck_Service_Manual
- ST50290SB_1990_Service_Bulletins_Supplement
- X9037_1990_GMC_Light_Duty_Truck_Unit_Repair_Manual
- ST-375-90-EDD_1990_T400_CK10-30_Chevrolet_Wiring_Manual ** NEW 5/2016
- .
- 1991
- 1991_GM_CK_LIGHT_DUTY_TRUCKS_SERVICE_MANUAL_WITH_EMISSIONS_AND_DRIVEABILITY ** NEW 5/2016
- ST333-91 1991 Chevrolet Light Duty Truck Unit Repair Manual
- X9136 1991 GMC_Light_Duty_Truck_Fuel_and_Emissions_Including_Driveability
- 1991 ST-375-91-EDD GM CK Light Truck Wiring Manual ** NEW 3/2016
- .
- 1992
- ST375-92_1992_GM_Light_Truck_CK_10-30_Service_Driveability_and_Emissions_Manual ** NEW 5/2016
- 1992_ST-375-92NGS_Chevrolet_CK_CNG_Service_Manual_Supplement ** NEW 5/2016
- 1992_X-9236_GM_ST_CK_P_G_ML_LIGHT_DUTY_TRUCK_FUEL_AND_EMISSIONS_MANUAL ** NEW 5/2016
- 1992_X-9237_GM_LIGHT_DUTY_TRUCK_UNIT_REPAIR_MANUAL ** NEW 5/2016
- 1992 ST-375-92-EDD GM CK Light Truck Wiring Manual ** NEW 3/2016
- .
- 1993
- 1993_ST-336-93_GM_ST_CK_P_G_ML_LIGHT_DUTY_TRUCK_FUEL_AND_EMISSIONS_MANUAL ** NEW 5/2016
- 1993_X-9338_GM_MEDIUM_DUTY_TRUCK_UNIT_REPAIR_MANUAL ** NEW 5/2016
- 1993 ST-375-93-EDD GM CK Light Truck Wiring Manual ** NEW 3/2016
- .
- 1994
- 1994_NATP_9431_1994_CK_TRUCK_SERVICE_MANUAL ** NEW 5/2016
- 1994_NATP-9437_1994_GM_LIGHT_DUTY_TRUCK_UNIT_REPAIR_MANUAL ** NEW 5/2016
- 1994_NATP-9442_DRIVEABILITY_EMISSIONS_ELECTRICAL_DIAGNOSIS_MANUAL ** NEW 5/2016
- 1994_GMT-94-95-DSLUD_9431_1994_CK_1994-1995_P_G_TRUCK_DIESEL_ELECTRICAL_SUPPLEMENT ** NEW 5/2016
- 1994_NATP-94-DIESEL_GM_CK_G_P3_DIESEL_DRIVEABILITY_EMISSIONS_SUPPLEMENT ** NEW 5/2016
- .
- 1995
- 1995 GMT95_CK-1_1995_GM_CK__LIGHT_TRUCK_SERVICE_MANUAL ** NEW 5/2016
- 1995_GMT-95-CK-S_CK_TRUCK_SERVICE_MANUAL_SUPPLEMENT_4-DOOR_UTILITY_TAHOE_YUKON ** NEW 5/2016
- 1995 GMT95_CK-2_1995_GM_CK_TRUCK_DRIVABILITY_EMISSIONS_AND_WIRING_DIAGRAMS ** NEW 5/2016
- 1995 GMT95_CK-2_1995_GM_CK_TRUCK_DIESEL_ENGINE_DRIVABILITY_AND_EMISSIONS ** NEW 5/2016
- 1995_GMT-94-95-DSLUD_9431_1995_P_G_TRUCK_DIESEL_ELECTRICAL_SUPPLEMENT ** NEW 5/2016
- 1995 Unit Repair GM Transmission Transfer Case Overhaul Manual for NV3500, NV4500, 4L60E, 3L80E, 4L80E, NP241, & NP231
- .
- 1996
- .
- 1997
- .
- 1998
- 1998_GMT-98_CK-1_SERVICE_MANUAL-VOLUME_1_of_4 ** NEW 5/2016
- 1998_GMT-98_CK-2_SERVICE_MANUAL-VOLUME_2_of_4 ** NEW 5/2016
- 1998_GMT-98_CK-3_SERVICE_MANUAL-VOLUME_3_of_4 ** NEW 5/2016
- 1998_GMT-98_CK-4_SERVICE_MANUAL-VOLUME_4_of_4 ** NEW 5/2016
- 1998_GMT-97-98_CK-NGV_BI-FUEL-C-PICKUP_SUPPLEMENT ** NEW 5/2016
- 1998 UNIT REPAIR VOLUME 1 OF 3 GM Automatic Transmission
- 1998 UNIT REPAIR VOLUME 2 OF 3 GM Manual Transmission and Transfer Case Overhaul Manual for NV3500, NV4500, NP246, NP241, & NP231
- 1998 UNIT REPAIR VOLUME 3 OF 3 GM NP233 Transfer Case Overhaul Manual
- .
- 1999
- .
- 2000
- 2000-GM-T400-CK-Upfitters_Guide ** NEW 5/2016
- .
GM STG (Service Training Group) Textbooks and References
AC
Brakes
- 15000.01-1 GM STG Base Brake Systems
- 15001.00-2 GM STG Drum Brakes
- 15004.50-2 GM STG Introduction to ABS.pdf
- 15005.11-C GM STG Light Truck Kelsey Hayes ABS Brake Bleeding Procedure Quick Reference Card
Cruise Control Systems
- GM STG 1992-1998_CK_Electro_Motor_Cruise_Control Used on the T400 chassis gas and DB2 diesel trucks. This is simple and self contained so it can be adapted to earlier vehicles.
Diesel
- 16015.03-1A GM STG 1981 Advanced Diesel Stanadyne-Roosa-Master Injection Pump & Fuel System Troubleshooting (DB2 Series Injection Pump)
- 16015.05-1C 1987 GM STG The 6.2L Diesel Engine
- TSB_89-329-6 1982-1989 6.2L_Hard Starting Cold HPCA (Housing Pressure Cold Advance) Replacement ** NEW Mar 23 2014 ** Not my scan...
- 16015.12-1 1991 & 1992 GM STG 6.5 Litre V8 Turbo Diesel Engine ( DB2 Mechanical Fuel Injection System )
- 16015.15-2 1994-1995 GM STG 6.5 Litre V8 Turbo Diesel Engine ( DS4 OBD I Electronic Fuel Injection System )
- GMT9495DSLUD 1994-95 GM P Series & 1994 GM CK Series Diesel Electrical Diagnostic Supplement
- 1996-2000 GM STG 6.5 Litre V8 Turbo Diesel Engine ( DS4 OBD II Electronic Fuel Injection Systems )
Electrical
Fuel Systems
- 16009.10-1A GM STG Fuel Injection
- 16009.06-1A GM STG Port Fuel Injection
- 16009.07-1A GM STG Advanced Port Fuel Injection
- 16009.BB-2 GM STG 1992 Port Fuel Injection SYSTEM DIAGNOSIS 1992 GM V8 RPO LB9, LT1, LT5, L98 and 1992 GM L-4 RPO LE4, LN2, LD2, LG0, & L40
Transmission / Transfer Case
- 14003.01-3 GM STG NP208 Transfer Case
- 17001.11-1A GM STG Turbo Hydramatic 700R4 Automatic Transmission
- 17021.24 GM STG Hydramatic 4L80-E Transmission Electrical Supplement
Radios
Useful Docs and Spreadsheets
What follows is an Excel 97 spreadsheet I put together several years ago to calculate the Speedo gears and engine RPM at various highway speeds. I was doing a "What-If" on transmissions, tires, and axle gear-sets and wanted to get transmission/transfer-case speedo gears as close to correct as possible. My 76 reads 1-2mph higher than actual speed. If my speedo reads 35 the local police dept's "Your speed is this" sign will read 33 or 34.
For the RPM tables you'll need to edit the transmission and Transfer case gear ratios as well. There are tables of ratios found in common trannys and transfer cases in the RH pane.
The Free Apache Open Office Suite https://www.openoffice.org/ and Free Libre Office Suite http://www.libreoffice.org/ "Calc" Spreadsheet applet in 4.x and newer versions. Libre Office and Open Office 4.x & 5.x will open and edit spreadsheets in Excel 97(XLS) & 2007 and newer (XLSX) formats but the formatting is better in their native ODS version. I lean toward Libre Office because the dev cycle for bugfixes and new features is shorter. Google Docs should open either the ods or xls file on the web as well.
- RPM_Gear_Axle_Transmission_TransferCase.zip archive with Excel 97 XLS format and Libre Office / Open Office ODS format.
You must be registered for see images attach
.XLS files sometimes have visual formatting issues in Libre Office and .ODS files have formatting issues in some versions of Excel. They will both open in either office package but I included both for more appealing visual layout in the office package of your chioce.
There are no Macros or VB Scripts. It's just a spreadsheet with some fairly complex formulas and color formatting.
MAC OSX and Windows Operating Systems since Windows XP have been able to open ZIP files without extra software if the functionality is not disabled by system policies. If you want a Free Open Source Archive tool get the 7-Zip tool http://www.7-zip.org/ 7-ZIP is a GUI under windows but not under Linux as of this writing. If you don't like using 7-Zip from the command line in Linux there's a GUI called PeaZip
Have a good one. :smoke:
- List of SAE rated hoses to use for Fuel, Oil Cooler, Transmission Cooler, and Vacuum Booster. http://67-72chevytrucks.com/vboard/showthread.php?t=696742
- List of Hose Clamp types.http://67-72chevytrucks.com/vboard/showpost.php?p=7471241
UPDATE:
