New front exhaust and converters

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

L31MaxExpress

I'm Awesome
Joined
Apr 21, 2018
Messages
7,868
Reaction score
11,473
Location
DFW, TX
Just thought I would show you guys the progress on the new front exhaust section on my 97. The cats were wasted and the factory front exhaust tubing had been butchered into a couple of times and I decided to start over with an inexpensive stainless mandrel bent tubing kit. The bends in the $100 tubing kit were not perfect but alot better than most muffler shop compression bends. Waiting on a pair of Genuine GM AFS105 02 sensors and pair of 2.5" collector gaskets. I am ditching the donuts Thorley used and just going to use a thick copper collector gasket. I also need to visit my local muffler shop to have a ~15° bend put in a piece of the 3" straight pipe. The 45° bend the tubing kit I bought came with is much too sharp and I do not feel like messing with the unibends. I have used less than half the kit so lots of tubing left over for future projects. Also going to have a pair of 02 bungs added for the widebands.

The Thorley head pipes that came with the headers while dirty and the coating not in great shape are still solid inside and out. Only took about 3-4 hours laying on my back over a couple of days to remove the old stuff, get everything setup the way I wanted and more or less done. I have since re-installed the torque converter shield as well. I had it off because it had a slight bend in it and was dragging the converter bolts at random times, about gave the chills when I first heard it. When I get it back on the road, I will take it to an exhaust shop and have most of the exhaust welded up.

The cats will stay clamped and so will the pipes off the Thorley head pipes. I will move a couple of the better clamps to the muffler as well. I like exhaust systems somewhat modular to where sections can easily be removed if needed.

3" dual from the headers all the way to the muffler again. Previously had 2.5" high flow cats in the center of the factory 3" tubing. The 2.5" cats were plenty for the old 350 at the time and I already had them when they went on.

Burned out old cats
You must be registered for see images attach


You must be registered for see images attach



You must be registered for see images attach


You must be registered for see images attach


You must be registered for see images attach
 

95burban

Friends don’t let friends use spindles.
Joined
Apr 23, 2022
Messages
1,554
Reaction score
3,645
Location
Tx
Looks good!

What’s your thought on these? Seems like a new fad to me.
 

L31MaxExpress

I'm Awesome
Joined
Apr 21, 2018
Messages
7,868
Reaction score
11,473
Location
DFW, TX
Looks good!

What’s your thought on these? Seems like a new fad to me.
Never tried one but unequal length duals can sound terrible compared to equal length even on the same engine.
 

L31MaxExpress

I'm Awesome
Joined
Apr 21, 2018
Messages
7,868
Reaction score
11,473
Location
DFW, TX
Here is what it sounds like after a ~60F cold start. Seems to be breathing very well again. I can feel the exhaust pulses a solid 4-5 ft away from the tailpipe now at idle.

xc_hide_links_from_guests_guests_error_hide_media

Hard to get good pictures laying on your back with all that exhaust length and the van only up on jack stands. When I take it to my local muffler shop I will straighten the muffler and tailpipe back out before everything is welded securely into place. Has a few minor leaks that welding it solid should rectify. Still need to change the front 02 sensors and the collector gaskets before I can call it good enough for now.

You must be registered for see images attach


You must be registered for see images attach


You must be registered for see images attach


You must be registered for see images attach
 

L31MaxExpress

I'm Awesome
Joined
Apr 21, 2018
Messages
7,868
Reaction score
11,473
Location
DFW, TX
Listening to a previous clip, it should have been obvious then that the cats were plugged even then. When I reved on it in this clip the exhaust had next to no exhaust note tone at all and more like an asmatic wheeze. You can actually hear the idle choppiness clearly now.

xc_hide_links_from_guests_guests_error_hide_media
 

Scooterwrench

Supporting Member
Supporting Member
Joined
Jun 11, 2023
Messages
3,317
Reaction score
6,471
Location
Fanning Springs,FL.
Here is what it sounds like after a ~60F cold start. Seems to be breathing very well again. I can feel the exhaust pulses a solid 4-5 ft away from the tailpipe now at idle.

xc_hide_links_from_guests_guests_error_hide_media

Hard to get good pictures laying on your back with all that exhaust length and the van only up on jack stands. When I take it to my local muffler shop I will straighten the muffler and tailpipe back out before everything is welded securely into place. Has a few minor leaks that welding it solid should rectify. Still need to change the front 02 sensors and the collector gaskets before I can call it good enough for now.

You must be registered for see images attach


You must be registered for see images attach


You must be registered for see images attach


You must be registered for see images attach
Is that a dual 3" inlet, single 3" outlet muffler?
Is that cam lope or cold enrichment lope?
 

L31MaxExpress

I'm Awesome
Joined
Apr 21, 2018
Messages
7,868
Reaction score
11,473
Location
DFW, TX
Is that a dual 3" inlet, single 3" outlet muffler?
Is that cam lope or cold enrichment lope?
Dual 3in and single 4" out. I am not even sure the part numbers. I was a Summit Bargain cave find. They were some year of GMT 800 8.1L application. Oh that is cam lope which is why the cam is being swapped too. Comp Cams badly missed on that cam from what I wanted.
 

Scooterwrench

Supporting Member
Supporting Member
Joined
Jun 11, 2023
Messages
3,317
Reaction score
6,471
Location
Fanning Springs,FL.
Dual 3in and single 4" out. I am not even sure the part numbers. I was a Summit Bargain cave find. They were some year of GMT 800 8.1L application. Oh that is cam lope which is why the cam is being swapped too. Comp Cams badly missed on that cam from what I wanted.
Hmm, I might have to find one of those. Be a lot easier than building one.
 
Top