Header bolts-tool suggestions?

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Flatcap

Newbie
Joined
Dec 16, 2020
Messages
48
Reaction score
75
Location
Scotland
This truck has been blowing from the headers since I bought it about 6 weeks ago so I quickly ordered a fresh gasket set to try solve the problem. Parts came so I decided to start the job after coming back from a drive. I cannot believe that the bolts are only 10mm and virtually impossible to get a socket on to remove them due to how damn close they are to the tubes! Have any of you guys come across this before and what did you use to get them removed? I now know why they are leaking and that's because the previous owner couldn't get in to torque them down properly.
Some of the offending bolts:
You must be registered for see images attach
You must be registered for see images attach
 

HotWheelsBurban

Gotta have 4 doors..... Rawhide, TOTY 2023!
Joined
Sep 18, 2019
Messages
9,804
Reaction score
17,897
Location
Houston, Texas
You may have to use an open end wrench to get the bolts out. They may also be 3/8" head as that is pretty close to 10mm. Working on GM stuff you learn the metric and inch fractional comparison quickly. Once you've got the header bolts out, you may be able to dimple the tubes close to the bolt locations. I've seen some headers that have that done already. Good luck!
 

kennythewelder

Officially Retired, B31-3 (6-G) certified welder.
Staff member
Super Moderator
Joined
Jul 14, 2014
Messages
6,519
Reaction score
9,164
Location
Louisiana
I have tried just about every trick in the book. I have had my headers on my truck for a long time. 7 or 8 years, maybe longer, IDK. I find that felpro header gaskets work best. They have to be header gaskets, not exhaust manifold gaskets. As for bolts dido, I have tried about everything out there. An open end, box end wrench of good quality with a cheater pipe about 18 inches long for me, has worked best. I use a torque wrench on the bolts that I can get to, and the box end with the cheater pipe where I can not get a socket on the bolt. The current gaskets have been on my truck for several years, 4, or 5 years with no leaks. Also it helps to retorque your bolts at about 50 miles or so. After you run the truck some, and the bolts heat, expand and contract a few times. Only 1 retorque is needed most of the time.
 

delta_p

OBS Chevrolet, When Silverado Was A Trim
Joined
Jan 8, 2017
Messages
533
Reaction score
388
Location
The Deep South
deleted

You must be registered for see images attach
 
Last edited:
Top