Also, i am almost certain there’s not a spot on my backing plate to remove,
Unless a fella decides to literally cut a hole into it. Is that what they mean by “remove lanced area?”
It’s extremely frustrating that the manual gives a specific procedure which doesn’t match the reality at all in my case.
Most times this 'lanced' area is easy to see. Other times not so much. For example, here's one of the backing
plates off of my '99 C2500 in the blast cabinet for a long overdue refresh:
You must be registered for see images attach
NOTE: When I purchased the truck the appropriate star wheel adjuster opening was already removed on each side. However, since the backing plates
are symmetrical (so as to be usable on both LR & RR positions) the factory 'block-offs' for the adjustment hole that didn't line up remained in place.
This photo shows everything put back together. Look for the arrows showing that all 4 adjustment openings were open after the blast cab session:
You must be registered for see images attach
NOTE: At the time the picture was taken, Step #5 in Reply #37 has yet to be complied with. I needed (4) of these to finish the job: (
Google rubber adj opening plugs)
If you can take a photo or two of the inboard side of your backing plates and share them with us it would help us figure out what's
up with the ability to service/adjust the rear brakes on your GMT400?
Just curious as to why people keep saying to adjust them this way,
Since in the manual it calls for that “20 click loosening after heavy drag has been achieved”
The General's Factory Service Manuals are frozen in time when they were published. Hard-won Experience
(Experience defined as the Knowledge you gained
after you needed it) by mechanics before/during/after the books
were written may not match up exactly as to how the FSMs were written. (One of the goals of the FSMs is to provide
guidance in such a way so that 20 different dealer techs end up with a single desired outcome -- vs the same 20
dealer techs ending up with 20 different outcomes, spanning a range from unsafe to bad to good.)
EDIT: When I ask a mechanic how they perform a specific repair task, the ones that can tell me how the FSM
says to do it, and then they can explain
why they do it a bit differently than the factory procedure? I am all ears. (!)
A reasoned approach, using the FSM as a starting point is always persuasive.
The way I read the factory manual is that the technical writers wanted to establish a clear starting point {heavy drag}
and then give the dealer dudes something they can count off. (loosen 20 clicks)
On the other hand, what Schurkey shared in Reply #38 is
exactly how to go about sneaking up on the ideal brake
drum adjustment. I use the same method, especially applying/re-centering the shoes after the 1st adjustment
in order to get a more precise final setting. And achieving that light/whisper of a drag gives the best brake pedal while
at the same time minimizing the heat generated/fuel economy lost to the shoes dragging on the rotating drum surfaces.
Given the above, this is why I think that the General's FSMs
combined with the hard-won experience freely shared in
the GMT400 forum = the best combo for those coming up to speed on how to keep these old brutes on the road
and earning their keep.
Hope this clarifies the situation you find yourself in. And if the adjustment holes weren't included in your backing plates,
then the only choice you have is to cycle the drums off & on in order to adjust the starwheel a few clicks at a time. A
lot more work, but doable. Again, a couple of sharp photos that you can take without disassembling anything would
be a big help for those of us trying to provide guidance remotely without guessing.
FWIW --