i received mine the Saturday mentioned above. First impression was, judging by the size of the box, only one headlight had arrived. After the special delivery receipt was signed and the package opened, I found two headlights inside.
Admiring the ingenuity of the way things were situated, and that it would be pretty difficult to damage the contents, i had the feeling that the pack job was worth the price of admission.
i have had to do that sort of thing before and it's not as easy as you might think.
Package was also wrapped in paper, have not seen that in a while.
Thank you Sir, I'm sure Carlos will appreciate your comments.
A fact about shipping that I haven't mentioned often is that the shipper's fee does not depend on:
- the US destination, e.g., Seattle or Miami or anywhere else, or...
- the package size, provided that its dimensions are within bounds.
Rather, the shipper bases the fee entirely on "kilograms". The more massive the package, the more it costs to send.
So Carlos spent quite a bit of time experimenting, and discussing with me the options for re-using the Arteb boxes in which the reflectors were received from the jobber... as each reflector comes in its own box, i.e., two boxes per pair.
We knew shipping costs would be lower if Carlos could reuse the Arteb boxes instead of buying new shipping boxes (at retail).
Too, the Arteb boxes are constructed of a thick, multiple layer cardboard that's quite strong for the task.
Carlos focused on designing the packaging to do a very good job protecting the headlights, e.g., from scratches on the lens or mechanical damage to the aiming / adjusting mechanism.
Then, any unnecessary cardboard had to be removed because it was dead weight that simply inflated the shipping cost.
The solution came to be "use one Arteb box for the outer packaging" and "cut up the second Arteb box and use its cardboard internally for protection", discarding whatever was unnecessary.
So the resulting packaging looks like this (see pictures):
- One Arteb box wrapped in heavy brown paper, containing...
- The headlight brackets at the very top, and
- Two smaller, fabricated boxes beneath the brackets, where each box contains one reflector
As shown in the pictures below, notice the finished product wrapped in brown paper, marked "Fragile".
Within it, on top, are the two headlights' mounting brackets.
Beneath the brackets are two boxes containing the two reflectors.
Notice the little screws protruding up through the cardboard beneath the brackets (see arrows in the attached pictures). Those are the adjuster screws for the reflectors, and the reflectors were packaged with the screws in this position intentionally. Nothing can (or should) bear down upon those screws in transit; the brackets above them are intentionally placed and oriented so that the screws remain guarded by the brackets in transit.
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