1997 C1500-Father/Daughter Project

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GXPWeasel

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I didn't do anything with the truck over the weekend. My wife was getting on me about some house work, so I got some of that done instead. Then between those jobs, I got the beer fridge moved out of the house garage, and into my shop. We purchased a newer, much nicer looking beer fridge / second fridge to put in the basement late last week, so this fridge finally got moved where it belongs, into my shop.
I guess in some way, this will help when working on the truck(s) since items in said fridge will keep me hydrated. :cheers:
Now I just need to clean up my shop a bit.
 

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GXPWeasel

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Needs more stickers
On the fridge? Never happen. Then the fridge dies, and I no longer have my cool stickers. I've started sticking them on the cabinets instead. On the fridge is my Rock Auto magnets that come in every parts order. I have a LOT of stickers I need to add to my cabinets yet though. Just have to find the time.
 

GXPWeasel

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It was time to check out the trailer wiring on the truck. I knew from an experience a month or so ago, that the current wiring (6-way round plug) wasn't working as it should. Not a big deal, I was towing an empty 2 wheel utility trailer, and my truck taillights were visible, so perfectly legal. But... coming up here soon, I'm going to need this truck to pull my boat to or from the lake (not put the boat in the water though... I know that would be a $h!t show with this truck, and my boat).
Time to take a look. I assumed the wiring would be jacked up, see previous posts with anything involving the truck wiring. I purchased the truck side wiring for a 7-way round, and 4-way flat plug. This gives me options to tow anything I would want/need to with this truck. There is already a brake controller on this truck, and it appears to be wired correctly (surprisingly). As you can see, the current wiring was a mess. After unwinding that rats nest, I determined which wires did what, and what was available for me to use for the new plugs. Pretty straightforward if you've done this before. Oh, and just in case this brake controller doesn't work to my standards, I do have a nice Prodigy that I used a few years ago, just sitting on a shelf.
After a little time cleaning some things up, it looks a lot better. I'm going to pull a trailer a few times before I go under here and clean things up a little better. I did make sure to remove all the ground connections down here, clean up the frame, sand down to nice bare metal, then attach the new ground ends, and paint them with some fresh frame black. The connections all have a nice coating of dielectric grease on them as well, and I drilled a drain hole in the receiver end of this aftermarket REESE hitch. Inside that sleeve was dirty, and full of surface rust. The drain hole should help with that going forward.

The only kink in this entire process was that per my meter test, I was showing a constant 12V from both the RED/ORANGE 12ga. wire and the BLUE 12ga. wire coming from under the hood / brake controller. I thought the BLUE wire should only have 12V once the brake pedal was depressed, or the slide button on the actual brake controller. I may have remembered that incorrectly though, and I'll know soon enough when I test pull a couple of trailers later this week.
 

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GXPWeasel

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After photos.
Oh... and I thought I might clean up, and look over the spare tire as well, since I had it removed. it was still holding the 35psi that was in it, but I'm not sure how long I'd trust it for actual use...
Date coded, 33rd week of 1996. Yea, it's due for a replacement
 

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GXPWeasel

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The truck got a real test over the past weekend. First... my daughter got to pull the boat for the first time with her truck. She's pulled a trailer before with my other trucks, but just around the yard. Nothing nearly this big/heavy. Then the wife drove the truck to and from the campsite (about an hour each way - 60 miles). The truck did very well. Yes, it has the 4L60E (4L Slippy) but going into the experience with more knowledge than when I purchased the truck, we made sure to keep the truck in 3rd gear, and do what we could to limit the transmission (or the truck) from getting hot. You can plan for hills, etc. when you make yourself aware of your surroundings.

On the last day, we had to break camp before we went on the water. I usually put the boat in the water with my '15 Silverado, since it is more capable (heavier and 4wd). However I thought if I was going to try to pull the boat from the water with Elsa at any time, today would be the day. I had my other truck there to help if needed (even if hooked to the camper) and the lake was up a bit, so the ramp wasn't very long or steep to get back to level ground, and it wasn't covered with moss.

Overall, I'm impressed with how well the truck handled a load which is obviously at or near the limits it was intended to tow. I think the boat, as it sits, probably weighs in at 6,000 - 6,500 lbs.
 

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GXPWeasel

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Yesterdays' task... door hinge pin bushings... again.
Yep, you guys said it, and I didn't listen. I used the $h!tty Dorman parts the first time, about 6 weeks ago I think. Those things are junk, and look worse than the original bushings which lasted 27 years.
On to the CM bushings...
Door closes MUCH better now, and the body lines almost perfectly line up now. I would say the door closes almost like new.
 

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