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  1. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Pics continued
  2. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Mid pipe is in. Shes tucked in there pretty nice. Im happy with it. I almost currently going back and fixing up the weld on the hot side that were contaminated by the bad weld gas. I ground the welds flushed with a 120 Flap disc, then 320 grit DA, then a 4.5" scotchbrite, then a wool polish pad...
  3. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    How many of you guys are running cats on your build? I just got wrapped up with welding up a set of midpipes with 100 Cell metallic cats. I installed cats mainly because I need to pass inspection, but also because I hated smelling gas anytime I drove the truck. Im not worried about the power...
  4. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    continued
  5. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Slowly getting this thing tricked out bit by bit... Got the passenger side brake duct finished. They will get Detmar 4" Nascar takeoff blower fans piped inline. The ducts are made for an inboard feed rotor, which my eventual two piece rotors will be, hence why it looks goofy the way theyre ducted.
  6. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Started working on some carbon fiber brake ducts. Worked through some trial and error making some. The winning combination used Soller Composites 12k Twill Sleeves and their shrink wrap method. I used the same 450F Tooling resin from RDR for the tubes to make sure they can handle the indirect...
  7. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Continued
  8. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Got some more progress done. Made flexible intercooler mounts that allow the intercooler to move a bit Got turbo's chassis mounted CFD checked my design. Its optimized around distribution rather than pressure drop. This is more effective in lowering Compressor work in my cycle calculations. Got...
  9. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Well.. the first one came out perfect... and I screwed it up. Ended up mixing up the hardeners, and this one got done with High Temp Epoxy, but Standard temp hardener. Oops. Expensive wall hanger/practice piece Video explaining the process is here:
  10. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Got a good bit more work done of the Carbon Fiber work. The mold for the carbon fiber valve covers is done. I used the following Partall #2 Wax for Plug Prep Partall PVA film #10 for Release agent Composite Envisions Polyester tooling Gel Coat (Orange) Composite Envisions Polyester Tooling...
  11. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Video is up for you guys like the details.
  12. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Got the headlight buckets made. This thing is weirdly light to pick up. The headlights and grill weigh substantially more than the steel core support to give you an idea.
  13. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Well, I'm starting something new. Im starting to work in some composites. I started the process of building a set of carbon fiber valve covers for the truck. I started out by building a 3d printed plug and then body working it in. Below is the video showing the process so far. Made some good...
  14. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    The carbon fiber valve cover plug was printed with Wood infused PLA. Filled with Valspar Icing glaze, blocked, and then coated with DuraTec Primer Surfacer. I wetsanded the primer surfacers and then cut with M105 and M205. Im waiting 2 weeks for it to outgas, then we will be laying up the...
  15. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    The front end i am working on is perrrty light. Its 1.25" OD tubing, 0.049" Wall tubing. Ive got a pretty good amount of adjustment built into the grill mounting tabs. Should give a bit of flexibility.
  16. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Got some work done. Check out the new video! Shaved alot of weight off the front of the truck doing this... plus it looks good.
  17. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Episode 25 is up thanks for checking out the vids
  18. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    continued
  19. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Made some further progress on the firewall build out. The Passenger side is all roughed in. Taking a little break right now on the drivers side. I went and ordered some front end components this week and they should be showing up over the next week or so. I am switching the grill over from the...
  20. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    More parts showing up. I got two Forgestar F14s. 19x12 +55 Deep Concave. They fit the rear perfect, on the front the hub wont clear the little lip for the center cap retainer. We are gonna fix that right up. Looks like ill have plenty of clearance on the front for CTS V2 brembo caliper.
  21. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Started working on boxing the firewall back in. I got a Woodward Fab Super Bead, braced it up, plasmacut out a 225T #25 ANSI sprocket, and then i atatched a drill with a 9T sprocket chucked up. For speed control i took the switch out of the drill and wired in an extension. I installed the switch...
  22. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Well, to be fair, it hasnt been a thing. This is an L83 motor and 7 Speed BMW Dual Clutch out of the E9x M3s. (G7SD36SG Getrag). Im the first one with an LTx to BMW Dual Clutch adapter. There are a couple guys working on the DCT swap with LS's around the country, but we are pretty much doing it...
  23. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    I got the transmission in and mounted. Worked out great! The Domiworks engineering adapter went in relatively drama free. Some minor cutting and she's in.
  24. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    Here is Episode 22:
  25. loudandproud

    RCSB C1500 Full Protouring Chassis Build, Twin Turbo LS Swap

    continued

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