96 GMC K2500 Suburban Restoration (with a couple of mods)

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South VA

K2500 454 Long Roof
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Decided to create a build thread as I restore my 96 GMC K2500 Suburban. The only planned modification is a new sound system, including an Alpine double-din head unit, amplifier, and Infinity speakers with a powered subwoofer.

Two other threads (https://www.gmt400.com/threads/hey-y’all-from-southern-virginia.59963/ and https://www.gmt400.com/threads/having-my-new-to-me-96-gmc-k2500-suburban-completely-repainted.60708/) briefly describe my finding and acquiring the vehicle, and its trip to the body shop for repainting.

Here are a few pictures of what it looked like when I bought it:
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The clearcoat was basically shot, the grille chrome was peeling, there was damage to the left rear behind the wheel, apparently from a blowout, the rubber side molding and bumper moldings needed replaced, and the hood insulator was gone due to being used for nesting material by a packrat.

A couple of switches needed replaced, along with the rear dome light, and the leading edge of the headliner (about half an inch) has frayed. The film on the front windows was peeling off. Other than that, the interior is in good shape, with no tears in the upholstery, and no major stains anywhere.

The front and rear tires were different brands, and only one set was E rated. So that meant buying a new set of tires. Hadn't planned on that.

It was used by the last owner (I'm the third) to tow a 6000 lb wooden sailboat in AZ and Mexico.

So it's in the body shop now, and apparently it's being sanded down mostly to bare metal. The painter originally thought it would just take a light sanding, but it turned out to have more dings than he noticed when estimating the job, requiring more sanding and filling.

Progress photos to follow.
 

South VA

K2500 454 Long Roof
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Progress photos:


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The rear driver's side window regulator and motor need replaced, which I was aware of when I bought the car.

As it turns out, the hood will also need to be replaced, due to being weakened at the hinge attachments. Another unplanned expense. Sigh.
 

HotWheelsBurban

Gotta have 4 doors..... Rawhide, TOTY 2023!
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Decided to create a build thread as I restore my 96 GMC K2500 Suburban. The only planned modification is a new sound system, including an Alpine double-din head unit, amplifier, and Infinity speakers with a powered subwoofer.

Two other threads (https://www.gmt400.com/threads/hey-y’all-from-southern-virginia.59963/ and https://www.gmt400.com/threads/having-my-new-to-me-96-gmc-k2500-suburban-completely-repainted.60708/) briefly describe my finding and acquiring the vehicle, and its trip to the body shop for repainting.

Here are a few pictures of what it looked like when I bought it:
You must be registered for see images attach


You must be registered for see images attach





You must be registered for see images attach


You must be registered for see images attach


You must be registered for see images attach


The clearcoat was basically shot, the grille chrome was peeling, there was damage to the left rear behind the wheel, apparently from a blowout, the rubber side molding and bumper moldings needed replaced, and the hood insulator was gone due to being used for nesting material by a packrat.

A couple of switches needed replaced, along with the rear dome light, and the leading edge of the headliner (about half an inch) has frayed. The film on the front windows was peeling off. Other than that, the interior is in good shape, with no tears in the upholstery, and no major stains anywhere.

The front and rear tires were different brands, and only one set was E rated. So that meant buying a new set of tires. Hadn't planned on that.

It was used by the last owner (I'm the third) to tow a 6000 lb wooden sailboat in AZ and Mexico.

So it's in the body shop now, and apparently it's being sanded down mostly to bare metal. The painter originally thought it would just take a light sanding, but it turned out to have more dings than he noticed when estimating the job, requiring more sanding and filling.

Progress photos to follow.
The front edge of the headliner fraying is apparently a common 400 thing in warmer climates. Both of my trucks are doing that, and they have always been in SE Texas. Why GM didn't use a plastic trim piece across this area, I don't understand. Other than it probably saved them some money....
Looks like you have a pretty solid Burb to start with though, so she should be really nice when done. Been my experience on every vehicle in my family, that there's almost always "some unplanned expenses"....
 

South VA

K2500 454 Long Roof
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The front edge of the headliner fraying is apparently a common 400 thing in warmer climates. Both of my trucks are doing that, and they have always been in SE Texas. Why GM didn't use a plastic trim piece across this area, I don't understand. Other than it probably saved them some money....
Looks like you have a pretty solid Burb to start with though, so she should be really nice when done. Been my experience on every vehicle in my family, that there's almost always "some unplanned expenses"....
Thanks. I searched for a repair for the frayed area, but couldn't find anything on this site. When I get the car back at the end of March, I'll take a closer look at it and see if I can figure something out. Of course I may just have to live with it. We'll see.
 

South VA

K2500 454 Long Roof
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It’s taking longer than planned, but looks to be turning out well. Hope to get it back by the weekend.
 

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GrimsterGMC

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That brings back memories of having mine sanded back to bare metal as the paint was so bad I wanted the new paint would to new all the way through. The downside is that so much of the zinc coating gets removed making it prone to rusting anytime it gets a scratch. I keep a close eye on chips etc and touch them up straight away. I am impressed they got the flares off okay as the little nuts rust away and tend to snap off when being removed. It's going to look a million bucks when its finished.
 
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