NBS rear disk swap into a 95 K1500 Suburban

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Suburbanman

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So, I have had my 1995 Suburban for 15 years, second owner. After driving 100 miles a day to work a few years back when gas was only 2.50 a gallon, I heard a loud BANG! Followed by a speed bump ( on the freeway). I milked it home the last few miles and parked it and inspected. I found a 1 inch hole in my differential cover! Pulling the cover I found lots of metal in the bottom, and a complete tooth missing off the ring gear that had shot right out the cover! Being broke, I did the right thing and welded the hole up, cleaned the chunks out and filled the diff with oil. I drove it like that for a couple more weeks until I shot another tooth out the diff cover. Knowing that I had used up all my luck at this point, I parked the old girl and bought a Mercedes.
But during the lockdowns the only thing to do was go to the local pick-a-parts and look for goodies to bring the old girl back to life. I have always hated the way the brakes felt in this truck. It never felt unsafe, but just not enough, especially compared to my 1980 C3500 crew cab with hydro boosted brakes. Beast!! I decided that rear disks would do the trick. I planed to do some towing in the future so it seemed smart.
But after many trips to the junk yard, I found two things; GMT400 Burbs/Tahoe's had rear drums, and NBS800 Burbs/Tahoe's ect had trailing arms and coil springs!

But I did see a few 2000's trucks that had rear disks with springs. After looking online (cant remember where now) I found a list of GM rear axels and the overall dimensions, gear ratios, ect. All within an inch or so in width, and most wider then my old 10 bolt, so I went and grabed the first good one I could find. I didn't realy look at the year of the truck, 2000ish or so, all GM's are the same, right? I just got a 6 bolt lug pattern to match my rims, I assume that is a 1500.

It went in like butter. Same yoke, break cables, almost everything was the same. The old sway bar didn't bolt up anymore, the new shock mounts are larger and were in the way. I am going to look for a heavy duty truck sway bar to install. And the ?spring brackets mounted on the axil were about 1/2 inch wider then the old ones. I could have ground them off and re-welded them on a little wider, but I was impatient. So I did the right thing and used the large pry bar.

I guess my luck is back because everything worked out fine. Looks a little off with the mounts but I will fix that soon. It is a dog leg, I didn't get everything I wanted. So I have to find a POSI somewhere and put that in. It still has a soft pedal when I break, but I didn't even bleed the breaks yet. Couple short test runs just to check for bad sounds and such.

But so yes, NBS TRUCK rear disks will fit on a OBS Chevy EASY. I will post as I finish the job with new pads and rotors in the future. Then I will do the front breaks, MC, new proportioning valve and SS break lines.
 
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618 Syndicate

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"...and bought a Mercedes." You're a glutton for punishment my friend!
What did you acquire?
Some 99-02 1500's had rear discs, not sure if it's all of them, and 03-07 NBS 1500 trucks have rear drums.
 

stutaeng

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So is this an easier swap than the aftermarket disc brake conversion then? Lots of folks are always looking to upgrade to discs.

Yes, all 99-02 (actually, 99-04) 1500 NBS 1500 had discs on leaf sprung suspension, then went back to drums. The 1500 SUVs all had discs for the entire production run, but as OP mentioned, rear coil spring suspension.

Actually, there's was recently a thread of a guy doing a conversion on a coil spring suspension. Not sure how he did it (said he didn't have a welder!)
 

Suburbanman

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"...and bought a Mercedes." You're a glutton for punishment my friend!
What did you acquire?
Some 99-02 1500's had rear discs, not sure if it's all of them, and 03-07 NBS 1500 trucks have rear drums.
I was putting 100+ miles a day on the road, So I wanted something comfortable. I went with the Mercedes E 320. Runs great, not to say she hasn't had her own problems. EGR valve, battery, fuel pump, lower ball joints, motor + trans mounts. Regular things that go out....
 

Suburbanman

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So is this an easier swap than the aftermarket disc brake conversion then? Lots of folks are always looking to upgrade to discs.

Yes, all 99-02 (actually, 99-04) 1500 NBS 1500 had discs on leaf sprung suspension, then went back to drums. The 1500 SUVs all had discs for the entire production run, but as OP mentioned, rear coil spring suspension.

Actually, there's was recently a thread of a guy doing a conversion on a coil spring suspension. Not sure how he did it (said he didn't have a welder!)
Thinking back on what I did, I was woefully unprepared. I got the rear end, and slammed it in in a weekend. I didn't have to change anything, even the old flex-able break line was a good fit. I did get lucky, but I do know how to wrench so that helped.

I looked at all the disk conversions out there and they don't seem to hard to do, but they do run some coins. But I needed a Differential and killed two birds with one stone.

Hardest thing was hooking up the parking break, I cut the cable in the wrong place and it came back to haunt me. I also had to make a cable bracket to stabilize the longer lines from the rear end.
 

stutaeng

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I'm reasonably confident you can't get a ccsb 1500 with rear discs, so 99-03 maybe?
Perhaps, yes. 99-04 was what I read on performance truck.net and the guys there seemed like they were in agreement.

My 99 1500 has rear discs. My brother used to have an 07 CC 1500 Silverado Classic, and had drums. Haven't owned another 1500 truck between those years.

My BIL's Dad bought a CC Sierra 1500 recently, I don't remember the year, but in the 04-06 range. I'll have to check it out next time I see it.
 

618 Syndicate

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Perhaps, yes. 99-04 was what I read on performance truck.net and the guys there seemed like they were in agreement.

My 99 1500 has rear discs. My brother used to have an 07 CC 1500 Silverado Classic, and had drums. Haven't owned another 1500 truck between those years.

My BIL's Dad bought a CC Sierra 1500 recently, I don't remember the year, but in the 04-06 range. I'll have to check it out next time I see it.
I have had an 01 and an 02 both with discs, currently an 07 classic with drums. Edit: all 1500's
 
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