Top Kick, Kodiak, 3500HD Exterior Door Handle Info, Cheap Handles, and Install

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jus10inbrla

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these finLly came in today ; after waiting almost 6 weeks from worldpartsdirect . The rod was 18$ & lock pawl was 9.
 

351FUN

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Ok guys just an update. After much debate & research and not much input.. i went for it; long story short u can 100% use your

EXISTING OPEN DOOR HANDLE TO LATCH ROD.

first step, mark a line down the entire straight portion of the shaft. I used a set of tubing cutters, cut about the middle. Then cut a 1/2 “ off again. Now, heres where the tricky part comes in. Take a grinder & smooth the cut, as it leaves a small dimple. Next, figure out how the he’ll your going to attach it back. Ive seen people just cut it, then jb weld a 1/2” overlap.

Personally, I used a pair of vice grips, catching a SMALL portion of the rod. Just line the straight edge mark back up, Then spot welded on both sides. TURN YOUR WELDING MACHINE DOWN LOW . I used a stick rod, however if i did it at work the mig or tig woulda made alot better tack. Its that simple. I have the passenger install.. now to do driver. I still have a few feelers out for the lock rod, but i rarely lock the truck and if i do i do have keyless entry.

So does this mean the only new parts we'd need are the handles and lock pawl?
 

jus10inbrla

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Pictures are crappy but i took what i could to show off the bends
 

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jus10inbrla

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See these notes. Notice this is from bottom to top, with degree measurements also bottom to top
 

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jus10inbrla

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Im having a hard time understanding the orientation of cylinder / pawl… I was under the impressi that cylinders stayed; but the pawls were swapped. I tried that today, but the orientation was backward. and the pawl couldnt go that way. but i think if i swap cylinders the key will be upside down, is that correct?
 

Jesse_Wenting

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Sorry if this has already been asked, but would the flush style handles not be more resistant to prying attacks such as a crowbar? Something my girlfriend said that I hadn't thought about
 

jus10inbrla

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If someone wants in bad enough a crowbar isnt worth the hassle to an average thief. But i cam see your point; fortunately im not in a high crime area where i gota worry about that.
 

jus10inbrla

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Alright.., anyone know why i cant lock with the key, but it will unlock?? This is passenger side. Havent done driver yet.

Had a hard enough time remembering which cylinder was driver or passenger lol
 
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