The problem with TBI is you cant get enough air in the engine. The heads are restrictive and doesn't respond well with a bigger cam. You cant get a 4bbl TBI. That's why a lot of people got a set of after-market heads, dual plane intake and 4bbl carb. This setup with a like Holly sniper EFI would be awesome. a good set of heads makes the engine. A cam refines it. Engine masters did a segment on home porting heads as well. There is such thing as too big of a head. note: This really needs to be in a post on its own. when your port intake gets so large that the velocity lowers to where the fuel and air don't mix well. This means not enough bottom end. The way the car makers makes emissions is restricting the engine enough to lower emissions. When you open it all up and gain peak performance from your stock bottom end your emissions goes to crap and your econ goes up. Basically uses less fuel but not burning all the fuel mixture. So if the OP can find vortec heads, cheep duel plane and add the 4bbl TBI and he will get better performance and fuel econ. He would just have to keep it for a long time to reap the benefits.
Right. So it's not all that practical for someone looking to build up their TBI engine without all the hassle of swapping to carb and distributor. Ultimate TBI mods and the quarter trick may help some. The bigblock TBI may help some but I think this power level on a TBI truck will require fueling mods, possibly to the extent of a better pump and vacuum referenced fuel pressure regulator. It's not like you could just slap on an aftermarket EFI and go.
Yes, the heads are the key, and the cam is matched to the heads. I'm not sure there was much gain in the video from the upgrade from 1.94" to 2.02" intake valves. For the most part, it's BEST to leave the intake tract of the vortecs ALONE. A bigger valve without supporting chamber and port mods would change atomization characteristics and port velocity. I chose NOT to install bigger valves in my vortecs for this purpose. It's known that the L31 intake manifold is the bottleneck in the induction system, so I had no problem porting it out for a few more RPMs, and have no problem recommending this to anyone else who is hopping up an L31.
I'm leaving your emissions remarks alone.
Because if I am going to have my engine completely torn apart for a rebuild why only gain 45 ft lbs? Being a truck motor it will still make more torque than horsepower. Thus if I am making 400 hp then I should (in theory) make over 400 ft lbs. After all there is like a 100 number difference between the stock outputs. I believe our computers are different? Being that mine is a 1998 and yours is 1996? I'm not sure as to what the differences are but I know that HP Tuners can't be used on 1997 and older Vortec's
Interesting. Granted I am only running at around the 4500 lbs mark with my truck being a regular cab step side 4x4. Fast enough to keep up with (if not out run) my buddies 6.0L LS k20 haha
OK, then build it for as much TORQUE as possible and let the HP be as it may. Unless you ditch the black box and the intake manifold/CPI/CSFI/MPFI, you're not going to be able to spin it or feed it fuel for much more than 400 horses. Otherwise you're in a set of $1600/pair AFR 190 heads and a cruddy iron intake, or $1000+ marine intake, or $2500+ ramjet or aftermarket setup.
You realize that HP is a function of torque at given RPM, right? And that your engine is SEVERELY RPM-limited, right?
Let's get real, if you want that kind of power and want it to make sense, you need to call the old dude at wynjammer and order up a walbro pump, a hot hi-flow spider set, a black box, and a procharger.
Either way you'll be posting about where to get a beefed up transmission soon enough (because you'll blow yours to smitherines).