Ended up caving last night and installed the 2" body lift. After long time thinking about it, I'm just not wanting to deal with clearance issues by pounding up the firewall with a sledge hammer. With the right motor placement and certain motor mounts, it is possible to run a mechanical fan, dodge radiator and intercooler and AC without having to do a body lift. But its tight.
I finally made the decision to body lift after I realized the heavier motor would likely settle the front coils.(although having enough tire clearance during mockup, even after jumping up and down on the front end) Without torsion bars, there is no real easy way to add front end clearance with these 8 lug 2wds, and I don't really trust aftermarket spindles.
Also seeing how tight the downpipe and bellhousing came to the firewall, i figured i would have vibration issues if i didn't. I decided to kill two birds with one stone with this 2" body lift. Unlike a 3" body lift the frame is still relatively hidden and you can't see the cab mounts on the frame. Its not ideal, but its going to make my life a lot easier.
This photo makes it hard to see the frame, but you can tell based on the bed, it didn't really raise the cab up all that tall. It also gave me a chance to hit the cab mounts and bushings with some paint to prevent rusting out. Only broke one bolt on the rear cab mount, it twisted off immediately, had rusted almost all the way out.
(Yes Yes I know, still lots of body work to do on this cab. Unlike my red crew cab which is completely rust free)
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Once I cover up all the gaps, roll pan it and what not, you wont even be able to tell, unlike a 3" which you can definitely tell by the exposed frame.
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