Transfer case carnage???

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SCOTTYINWV

si vis pacem, para bellum
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This is a multi step question here?

Fist issue WAS:
I've been getting in a bind and did not want to shift unless the truck was rolling and at higher rpms.

I was driving today. Left a red light. Clutch released fine, 1-2 shift fine, hit 3rd and had a loud pop followed by horrible grinding, clanking and popping under load. Coasted it off the road and towed it to my parents.

Now, I can shif fine at any rpm while setting still. BUT the truck will not move at all under it's own power.

4 hi
Release clutch, grinding, clanking and poping.
2 hi
Release clutch, grinding, clanking and poping.
4lo
release clutch, grinding, clanking and piping.

Transfer case in neutral
Release clutch, no noises, shifts smoothe through all forewar gears and reverse.




Climb under the truck and te sound appears to be coming from the transfer case.

Does this sound like a transfer case issue? At first I thought clutch until I shifted all of th t case gears and it does it in every gear but neutral...

Need help quick.
 

SCOTTYINWV

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I can also feel the clutch engage and disengage, but the truck will not move...
 

SCOTTYINWV

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Sounds like you broke the shaft in the t case or a chain

My thoughts exactly. No one believes me though. I reckon I'm gonna drop the t case tommorow and see what I find. It's gonna have to be pulled no matter what, so I reckon it won't hurt.

Hopefully others will chime in and confirm my suspicion or have had similar issues. I need my mind at ease. No matter what, I will not enjoy this :banghead:
 

SCOTTYINWV

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I think I broke the shift pads off in the t case

Had no 4hi occasional grinding sound if i tried

Broke the 2hi shift pads and wouldn't move under it's own power with grinding

Shifted into 4lo

Got moved off the road with light grinding

Then another poop and grinding with no 4low now. The only time it doesn't grind is with the transfer case in neutral
 

SCOTTYINWV

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It's in the clutch. The noise was traveling through to the t case I reckon.

My guess is broken fingers :suicide:
 
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